Brake Pads Powder Coating Line

Infrared Heating: Energy Efficiency Meets Rapid Operation

Fu Chun Jiang Brake Pads Equipment integrates advanced infrared heating technology into the line, delivering superior performance compared to traditional electric heating systems at the same power rating, with energy savings ranging from 30% to 50%.
Unlike conventional conduction-based electric heating tunnels, it employs specialized short and medium-wave infrared radiation, enabling quick temperature elevation—reaching 200℃ from ambient temperature in just 4 to 5 minutes, far outpacing the 40–60 minutes required by traditional setups.
This fast heating capability effectively shortens production cycles and increases overall throughput, a core design highlight for efficient brake pad manufacturing.

Infrared wave heating focuses exclusively on the product surface, minimizing internal heat loss and significantly reducing the length of the heating tunnel compared to traditional equipment, making it perfect for facilities with limited floor space.
Surface-only heating also cuts down cooling time and power consumption in the cooling tunnel, achieving dual efficiency improvements in both heating and cooling processes.

The powder coating system is the core component of the entire line, tasked with precise initial powder application on brake pad surfaces.
It adopts advanced spraying technology to ensure uniform, consistent coating coverage, even for brake pads of different sizes and shapes.
Precise powder dosage control across the entire brake pad surface is guaranteed, a critical factor in maintaining product quality and durability—aligned with the high standards of Fu Chun Jiang Brake Pads Equipment.

Serving as a connection between different processing stages, the transition section enables seamless transfer of brake pads from one process to the next, minimizing production interruptions.
Its refined structure ensures safe and efficient transportation while preserving the integrity of the powder coating, preventing damage or unevenness before subsequent processing steps.

The line is equipped with a built-in high-voltage automatic electrostatic powder coating device, which uses electrostatic force to attract powder particles to brake pad surfaces, ensuring firm and long-lasting adhesion.
Automatic operation reduces manual intervention, improving both process efficiency and coating accuracy—key features that distinguish this line from standard equipment.

A pulse-type powder recovery device collects excess unapplied powder, which is then recycled through a closed-loop system, minimizing waste and reducing the cost of new powder procurement.
The closed-loop design ensures clean and efficient recycling while maintaining powder quality for repeated use, supporting sustainable production practices.

After powder coating heating and curing, the cooling tunnel rapidly cools brake pads to a handleable temperature, leveraging the surface-heating advantage of infrared technology to shorten cooling time.
Cooled brake pads are discharged through a dedicated area, ready for subsequent inspection or packaging without unnecessary delays.

The electrical control system manages power supply to all components of the line, ensuring each part receives the correct power input at the right time for stable and reliable operation.
It monitors energy consumption in real time, allowing for easy adjustments to further enhance energy efficiency—consistent with Fu Chun Jiang Brake Pads Equipment’s focus on cost-effective and sustainable manufacturing solutions.