Brake Pads Combined Grinding Machine

 

Integrated 4-in-1 Processing: Redefining Production Efficiency

The Brake Pads Combined Grinding Machine stands out as an advanced solution for modern brake pad manufacturing, integrating four key processing procedures into a single compact system—replacing the inefficiency of traditional split production lines.
  • Seamlessly integrates slotting, coarse grinding, fine grinding, and dust cleaning, eliminating redundant material transfer and cutting down production downtime significantly.
  • Greatly boosts production efficiency while maintaining consistent processing precision, fully complying with the strict quality standards of contemporary brake pad manufacturing.
  • As a core product of Fu Chun Jiang Brake Pads Equipment, it reflects the brand’s dedication to providing efficient, precise, and cost-effective manufacturing solutions for the industry.

Specialized Grinding Units: Tailored for Precision Performance

Equipped with three dedicated grinding units, each optimized for a specific processing stage to ensure the final brake pads meet optimal performance requirements:
  • Rough Surface Grinding Unit: Features a vertical spindle driven by an 11.25 Kw motor, enabling rapid and uniform material removal to achieve the required preliminary thickness for brake pads.
  • Slot Grinding Unit: Adopts a horizontal spindle with 7.5 Kw power, specialized in precise slot forming—ensuring accurate depth and width to enhance braking efficiency and heat dissipation.
  • Fine Surface Grinding Unit: Equipped with a 7.5 Kw vertical spindle, delivering a smooth surface finish critical for optimal braking performance; all spindles operate at 2,950 RPM to balance efficiency and precision.

Traveling Mechanism: Stability Meets Adjustable Flexibility

The traveling device is engineered for reliable operation and flexible adaptation to diverse processing needs, embodying Fu Chun Jiang Brake Pads Equipment’s focus on practical manufacturing demands.
  • Adjustable feeding speed ranging from 0 to 4.2 m/min, allowing operators to adjust according to processing stages—higher speeds for coarse grinding (efficiency-oriented) and lower speeds for fine grinding (precision-focused).
  • Powered by a durable induction motor and a 1.5 Kw geared motor, ensuring stable power output and long-term reliable operation.
  • Magnet rail design secures brake pads firmly during movement to prevent displacement, while the roller chain feeding system handles heavy loads and continuous operation seamlessly.

Auxiliary Modules: Automate & Streamline Operations

Integrated auxiliary modules reduce manual intervention and further improve overall production efficiency:
  • Automated Loading System Adjusting Device: Enables quick adaptation to different brake pad sizes and types, minimizing setup time and boosting productivity.
  • Brush Cleaning Unit: Powered by a 180 W induction motor, effectively removing grinding debris and dust; adjustable height ratio (1:6) ensures thorough cleaning for various brake pad specifications, maintaining a safe working environment.

Turnover Device: Comprehensive Surface Processing

  • Features a division degree of 90rad×4, enabling 90-degree incremental rotation of brake pads during processing.
  • Ensures all surfaces of the brake pad receive uniform grinding, meeting the stringent performance and quality standards required for automotive brake systems.