Brake Pads Back Plates Gluing Machine

Core Components & Semi-Automatic Operational Logic

  • The equipment integrates a professional glue spraying chamber, precision conveyor, touch screen control system, and stable pneumatic system—all key components are carefully selected to meet the strict quality standards of Fu Chun Jiang Brake Pads Equipment.
  • Operators place steel back plates on customized glue spraying jigs, which are automatically conveyed to the gluing station for precise spraying without manual intervention in the core process.
  • After gluing, workpieces are seamlessly transferred to the connected oven for integrated drying and cooling, forming a continuous and efficient production loop.
  • This semi-automatic operation mode is a distinctive feature of products from Fu Chun Jiang Brake Pads Equipment, ensuring consistent production efficiency and stable gluing quality.

Spray Adhesive System Parameters & Performance

  • Conveyor speed supports stepless adjustment within 0.1-8m/s, controlled by a high-performance motor and transmission frequency converter to adapt to diverse production demands flexibly.
  • Gun movement is driven by a DC servo motor, with adjustable speed (0.1-80000mm/s) and stroke (0-700mm), perfectly matching different sizes of brake pad back plates.
  • A glue collection tray at the bottom of the spray chamber recycles excess glue; after professional dilution, analysis, and filtration, the recycled glue can be reused, reducing material waste and production costs significantly.
  • It is equipped with an integral water chamber (split-type optional) with a width of approximately 1000mm; the spray gun pump has digital display and adjustable functions, enabling precise control of glue thickness between 0.05mm-0.2mm with a tolerance of ±0.05mm.

Drying System Design & Maintenance Advantages

  • Each section of the drying tunnel can be opened automatically, facilitating daily maintenance and cleaning for operators and reducing equipment downtime.
  • A high-quality stainless steel mesh conveyor belt is adopted, matched with a frequency conversion motor and gearbox, realizing stepless speed adjustment for stable and reliable conveying.
  • The system consists of 3 independent temperature control zones, equipped with 30 infrared heat pipes with a total heating power of 45KW and a maximum design temperature of 200°C, meeting different drying process requirements.

Cooling System Efficiency & Durability

  • After drying, workpieces enter the cooling system and are quickly cooled to below 40°C, allowing immediate packaging and improving overall production efficiency.
  • Two 2.2KW induced draft fans are equipped to provide strong airflow, accelerating heat dissipation of brake pad back plates and ensuring stable cooling effect.
  • The transmission part of the cooling channel adopts a frequency conversion motor and gearbox for stepless speed regulation; imported electrical components and stainless steel mesh conveyor belt enhance equipment durability and service life.

Basic Technical Specifications

  • The overall length of the production line is 15 meters, with a total power of 50KW and a production capacity of 2500-3500 pieces per hour, fully meeting the needs of medium and large-scale production.
  • It is equipped with height-adjustable steel machine feet, 3 frequency converters (1.5KW-3KW), 3 gearboxes, and 3 matching motors, ensuring stable and smooth operation of the entire equipment.
  • Standard configuration includes one 800×1700mm power distribution cabinet, one 1.5KW DC servo motor, and a dedicated touch screen control cabinet; all components adopt standardized design, consistent with the quality requirements of Fu Chun Jiang Brake Pads Equipment.
  • Auxiliary equipment includes one No.5 induced draft fan, one circulating water pump, two 2.2KW cooling machines, one spray gun with glue supply pump and watering can, and two inlet/outlet unpowered worktables (spray adhesive jigs and revolving cars are not included).