Brake Pads Automatic Pressing System
Integrated Intelligent Configuration for Continuous Production
The Brake Pads Automatic Pressing System is a high-efficiency intelligent production line developed by Fu Chun Jiang Brake Pads Equipment, integrating core components and supporting accessories to achieve seamless automated continuous operation.
Key system configurations are tailored for brake pad manufacturing needs, including:
- Precision weighting system for strict formula compliance
- 1 to 6 hot pressers, configurable based on production throughput
- Travelling rack-mounted automatic manipulator for stable material handling
- Matching auxiliary equipment to ensure process continuity
Optimized Core Production Processes
All production processes are refined for efficiency, consistency and product quality, covering:
- High-precision weighing of single-layer or double-layer friction mixtures, meeting stringent formula accuracy standards
- Mixture flattening treatment, with optional pre-pressing for under-layer mixtures per product specifications
- Automatic material tray transportation between stations, eliminating manual handling errors and delays
- Precise feeding of friction mixtures into pressing molds for uniform material distribution
- Automatic grabbing and transferring of finished brake pads post hot pressing
- In-situ mold cleaning after each pressing cycle to maintain consistent production quality
Modular Design: Flexibility & Easy Maintainability
Adopting a modular architecture, the system is designed for convenient maintenance, flexible expansion and customized configuration.
It is divided into four coordinated functional modules to ensure stable and efficient long-term operation, adapting to diverse production demands.
Precision Weighting System Module
As a core module of the production line, it is custom-developed by Fu Chun Jiang Brake Pads Equipment to match various brake pad formula requirements.
Composed of top-layer and under-layer mixture weighting machines, its key features include:
- Weighed materials are temporarily stored in the feeder for smooth connection with subsequent processes
- Customizable single weighting machine for single-layer mixture formulas, reducing equipment investment costs
- Strictly calibrated weighting precision to meet industry standards, ensuring consistent product performance
Feeder Trolley: Core Connecting Component
Serving as the key link between production processes, the feeder trolley integrates multiple functions to enhance continuity and stability:
- Accurately transports friction material trays to designated stations for material retrieval
- Performs flattening treatment on friction mixtures to ensure uniform distribution in trays
- Completes under-layer mixture pre-pressing, laying a foundation for high hot pressing quality
Travelling Rack Automatic Manipulator
As the intelligent executive core of the automatic production line, it realizes full-process automation without manual intervention.
Its main functions include:
- Stably and accurately grabs and transfers material trays between feeder trolleys and hot pressers
- Controls high-precision discharging of friction mixtures into molds, avoiding material waste and mold damage
- Efficiently grabs finished brake pads post-pressing and transfers them to the next station
- Cleans molds in situ after pressing and returns empty trays to the initial position for recycling
Hot Presser Module: Flexible Configuration for Diversified Needs
The hot presser module features flexible configuration to adapt to different hot pressing requirements of various brake pad formulas:
- Fewer hot pressers for formulas with short pressing time, avoiding idling and reducing energy consumption
- Up to 6 hot pressers for formulas requiring long pressing time, maximizing production efficiency and throughput
- Customizable presser tonnage and mold cavities based on specific brake pad models and formula pressure requirements